Calculate Total Bulk Cement and Water Required

This topic will teach you how to determine total bulk cement and water for required cement volume.

Let’s learn from the example.

The calculated cement volume is 150 bbl. (Learn about cement volume calculation -> Calculate Cement (Oil Well Cement) Volume Required

The cement formula given from town is listed below:

Cement formula:

Class G cement

35% Silica sand

0.2 gps of chemical A

0.6 gps of chemical B

0.9 gps of chemical C

Required cement density = 15.9 ppg

The absolute volume of each material is listed below:

Class G cement = 0.0382 gal/lb

Silica sand = 0.0456 gal/lb

Chemical A = 0.0974 gal/lb

Chemical B = 0.103 gal/lb

Chemical C = 0.112 gal/lb

Determine total bulk cement and water requirement for 150 bbl of cement.

We still use the same concept as previous calculation:

Volume = Weight x Absolute Volume

Where:

Volume in gal/sack

Weight in lb/sack

Absolute volume in gal/sack

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Drilling Formula Calculation Sheet V1.1

I update some useful drilling formulas into the drilling formulas spread sheet called version 1.1.

Please feel free to download.

Drilling Formula Calculation Sheet V1.1

The following drilling formulas are added:

Calculate Influx Height

Hydrostatic Pressure Loss Due to Gas Cut Mud

Kill Weight Mud

Maximum pit gain from gas kick in water based mud

Maximum Surface Pressure from Gas Influx in Water Based Mud

You can read how to use this work sheet via this topic > Drilling Formula Calculation Sheet

Ref book: Drilling Formula Book Formulas and Calculations for Drilling, Production and Workover, Second Edition

Trip Sheet Excel File

Monitoring the well while tripping is one of the most critical in well control because it will tell you about the well condition very quickly. Therefore, we create an electronic version (Excel sheet) of trip sheet from drilling formulas blog. The trip sheet can be used for both trip in hole and trip out of hole.

 tripsheet

*** This is updated version 1.2. We unlock all cells so you can modify to suit with your operation if required. ***

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Surface Pressure During Drill Stem Test

Drill stem test or well test is mostly conducted for exploration wells in order to see how much hydrocarbon can be produced for the reservoir, estimate reservoir boundary, determine rock properties, etc.

This topic will teach you how to estimate surface pressure during drill stem test.

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Hydrostatic Pressure Loss Due to Gas Cut Mud

When you get gas-cut into your drilling mud, it will reduce mud weight causing hydrostatic pressure decrease. The concept of this calculation is to calculate pressure based on pit gain. You can calculate hydrostatic pressure loss with this following equation.

The following equation is used for calculation:

Oilfield Unit

Hydrostatic pressure decrease = (Mud gradient ÷ Annular Capacity) × pit volume gain

Where:

Hydrostatic pressure decrease in psi

Mud gradient in psi/ft

Annular Capacity in bbl/ft

pit volume gain in bbl

Example

Mud weight = 13.0 ppg

BHA diameter = 6 inch

Hole diameter = 8.5 inch

Pit volume gain = 15 bbl

Mud gradient = 0.052 × mud weight = 0.052 × 13 = 0.676 psi/ft

Annular capacity = (8.52 – 62) ÷ 1029.4 = 0.0352 bbl/ft

Hydrostatic pressure decrease = (0.676 ÷ 0.0352) × 15 = 288 psi.

Metric Unit

Hydrostatic pressure decrease = (Mud gradient ÷ Annular Capacity) × pit volume gain

Where:

Hydrostatic pressure decrease in KPa

Mud gradient in KPa/m

Annular Capacity in m3/m

pit volume gain in m3/m

Example

Mud weight = 1440 kg/m3

BHA diameter = 152  mm

Hole diameter = 216 mm

Pit volume gain = 2.4 m3

Mud gradient = 0.00981 × mud weight = 0.00981 × 1440 = 14.126 KPa/m

Annular capacity = (2162 – 1522) ÷ 1,273,240= 0.0185 m3/m

Hydrostatic pressure decrease = (14.126 ÷ 0.0185) × 2.4 = 1833 KPa

Note: if you would like to understand about mud gradient and annular capacity, please check out the following links:

Calculate mud gradient

Calculate annular capacity

Download Free Excel Spread Sheet 

References

Cormack, D. (2007). An introduction to well control calculations for drilling operations. 1st ed. Texas: Springer.

Crumpton, H. (2010). Well Control for Completions and Interventions. 1st ed. Texas: Gulf Publishing.

Grace, R. (2003). Blowout and well control handbook [recurso electrónico]. 1st ed. Paises Bajos: Gulf Professional Pub.