What Cause Insufficient Mud Weight Leading to a Well Control Situation

Known as an underbalanced condition, this occurs when, in the wellbore, formation pressure is higher than the hydrostatic pressure and this lead to a well control situation. To overbalance formation pressure, the required hydrostatic pressure is normally provided through an adjustment in drilling fluid density. Hydrostatic pressure loss can occur for a number of reasons;

  • ECD loss
  • Surface drilling fluid dilution
  • Cement density reduction
  • Drilling process releasing formation fluids
  • Weighting material movement from mud cleaning equipment
  • Drilled cuttings or mud weighting materials settling

Since a reduction in the density of mud returns is sometimes happened, most wells are designed to have sufficient overbalance to encounter the small reduction of mud density and this should prevent a kick. However, if there is significant mud weight reduction, an investigation shall be performed to find any root cause and provide any preventive actions.

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