Diverter Systems In Well Control

The diverter is an annular preventer with a large piping system underneath. It is utilized to divert the kick from the rig and it can be used when the conductor pipe is set. It is not used if you drill riserless. The large diameter pipe typically has two directions diverting the wellbore fluid out of the rig (see the figure below for more understanding).

The diverter should be used only when the well cannot be shut in because of fear of formation breakdown or lost circulation. Use of the diverter depends on the regulations and operator policies.

The diverter is normally installed on a conductor casing with large diverter pipe pointing to a downwind area. Typically, the selective valves located at each diverter line can be operated separately so the personnel on the rig can divert the flow into the proper direction. It is designed for short periods of high flow rate but it cannot hold a lot of pressure. With high flow rate, the erosion can be happened easily so the bigger of diverter line the better. Additionally, the straight diverter lines are the most preferable.

** more details can be found herehttps://www.drillingformulas.com/introduction-to-diverters-in-well-control/

In the market, there are several models provided by service providers as

Hydril Pressure Control FSP* 28-2000 Diverter

http://www.ge-energy.com/products_and_services/products/capital_drilling_equipment/hpc_fsp_28_2000_diverter.jsp

Hydril Pressure Control FS™ 21″ 500-psi Marine Riser Diverter

 

http://hydrilpressurecontrol.com/pressureControl/diverters/diverters-FS.php

References

Cormack, D. (2007). An introduction to well control calculations for drilling operations. 1st ed. Texas: Springer.

Crumpton, H. (2010). Well Control for Completions and Interventions. 1st ed. Texas: Gulf Publishing.

Grace, R. (2003). Blowout and well control handbook [recurso electrónico]. 1st ed. Paises Bajos: Gulf Professional Pub.

Grace, R. and Cudd, B. (1994). Advanced blowout & well control. 1st ed. Houston: Gulf Publishing Company.

Watson, D., Brittenham, T. and Moore, P. (2003). Advanced well control. 1st ed. Richardson, Tex.: Society of Petroleum Engineers.

Download Wild Well Control Technical Book

This is a very good book for well control “Wild Well Control’s Technical Data Book” which is a quick reference book of formulas, charts and tables. This is new link updated 2018.

wilde well control

I’ve found that it is very useful because it contains a lot of useful information as formulas, table, technical specification, etc.

These are the table of content from this book.

Acronyms & Abbreviations ………………………………………………………………………. 2
Common Formulas & Equations
Capacities & Volumes for Downhole ……………………………………………………… 4
Capacities & Volumes of Tanks ……………………………………………………………… 5
Pump Output & Rate Formulas ………………………………………………………………. 6
Pump Pressure Relationships …………………………………………………………………. 6
Equivalent Circulating Density ………………………………………………………………. 7
Trip Calculations ………………………………………………………………………………….. 7
Pressure & Gradient Formulas ……………………………………………………………….. 8
Kick Related Formulas & Equations
Kill Sheet Calculations ………………………………………………………………………….. 9
Kick Related Formulas ………………………………………………………………………… 10
Kick Related Engineering Calculations …………………………………………………. 11
Volumetric Method Calculations ………………………………………………………….. 12
Lubricate & Bleed Calculations ……………………………………………………………. 12
Bullheading Calculations …………………………………………………………………….. 13
Stripping / Snubbing Calculations …………………………………………………………. 14
Subsea Formulas ………………………………………………………………………………… 15
Accumulator Sizing …………………………………………………………………………….. 15
Mud & Cement Formulas …………………………………………………………………….. 16
Hydraulics Formulas …………………………………………………………………………… 18
Estimates & Rules of Thumb
Tripping …………………………………………………………………………………………….. 18
Stuck Pipe ………………………………………………………………………………………….. 19
Free Point and Stretch Estimates …………………………………………………………… 20
Temperature Drop Across Choke or Orifice …………………………………………… 21
Bit Nozzle Pressure Loss ……………………………………………………………………… 21
Gas Well Flow Rates …………………………………………………………………………… 22
Area of a Circle ………………………………………………………………………………….. 22
Force and Pressure ……………………………………………………………………………… 23
Weight of Spiral Drill Collars ………………………………………………………………. 23
Buoyancy Factor ………………………………………………………………………………… 23
Surface and Bottom Hole Pressures in Full Gas Column …………………………. 23
Pipe Elongation Due to Temperature …………………………………………………….. 24
Pipe, BOP & Other Data Tables
Drillpipe – Range II …………………………………………………………………………….. 26
Drillpipe Capacity & Displacement ………………………………………………………. 27
Heavy-Weight Drillpipe ………………………………………………………………………. 28
Drill Collars ……………………………………………………………………………………….. 29
Drill Collar Capacity & Displacement …………………………………………………… 31
KILL SHEET ……………………………………………………………………………………. 32
API Tubing ………………………………………………………………………………………… 34
Premium Connection Tubing ……………………………………………………………….. 40
Casing Strength ………………………………………………………………………………….. 42
Casing Capacity ………………………………………………………………………………….. 45
Hole Capacity …………………………………………………………………………………….. 47
Triplex Pumps at 100% Efficiency ……………………………………………………….. 48
Mud Weight Adjustments ……………………………………………………………………. 50
Mud Weights ……………………………………………………………………………………… 51
Specifications for BOP Flanges, etc. …………………………………………………….. 53
Gate Valve Data …………………………………………………………………………………. 54
API Ring Joint Flanges ……………………………………………………………………….. 56
BOP Fluid Operating Volumes …………………………………………………………….. 59
Coiled Tubing Data …………………………………………………………………………….. 65
Coiled Tubing Dimensions …………………………………………………………………… 66
Electric Line ………………………………………………………………………………………. 68
Wireline Data …………………………………………………………………………………….. 70
Conversion Factors ……………………………………………………………………………… 71

You can download this electronic version by clicking the following link.

Some example pages from the book.
wild well control 2 wild well control 3

Useful Kill Sheets from IWCF (International Well Control Forum)

IWCF  (International Well Control Forum) is the world class organization in well control which many people know about. A lot of people working on the rig are required to have well control certificates and IWCF certificates are accepted world wide.

iwcf-kill-sheet

 

IWCF also shares excellent kill sheets used for well control situation to everybody. There are both surface and sub sea BOP version. Additionally, IWCF provides the files in several units. There are a total of 16 kill sheets  and please download the IWCF well control kill sheet from the following links:

Surface BOP Stack Version

Surface BOP Stack (http://pirtekasia.com, 2017)

Surface BOP Stack Operations API – Deviated Well Kill Sheet

Surface BOP Stack Operations API – Vertical Well Kill Sheet

Surface BOP Stack Operations BL 0.0981- Deviated Well Kill Sheet

Surface BOP Stack Operations BL 0.0981- Vertical Well Kill Sheet

Surface BOP Stack Operations BL 10.2- Deviated Well Kill Sheet

Surface BOP Stack Operations BL 10.2- Vertical Well Kill Sheet

Surface BOP Stack Operations SI – Deviated Well Kill Sheet

Surface BOP Stack Operations SI – Vertical Well Kill Sheet

IWCF Kill Sheet for Surface Stack (XLS)

Subsea BOP Stack Version

Subsea BOP Stack Operations API – Deviated Well Kill Sheet

Subsea BOP Stack Operations API – Vertical Well Kill Sheet

Subsea BOP Stack Operations BL 0.0981- Deviated Well Kill Sheet

Subsea BOP Stack Operations BL 0.0981- Vertical Well Kill Sheet

Subsea BOP Stack Operations BL 10.2- Deviated Well Kill Sheet

Subsea BOP Stack Operations BL 10.2- Vertical Well Kill Sheet

Subsea BOP Stack Operations SI – Vertical Well Kill Sheet

Subsea BOP Stack Operations SI- Deviated Well Kill Sheet

If you think this is useful for your friends/colleagues, please feel free to share 🙂

References 

Pirtekasia.com. (2018). Off-Shore Equipment Service. [online] Available at: http://pirtekasia.com/services-old/off-shore-equipment-service/ [Accessed 22 Apr. 2018].

IWCF Well Control Exam Downloads (2018) | Study Materials | IWCF. [online] Iwcf.org. Available at: http://www.iwcf.org/training-qualifications/useful-downloads [Accessed 22 Apr. 2018].

Annular Preventers – Well Control Equipment

Annular preventers are the most versatile well control equipment and there are many names referring it as bag preventers, or spherical preventers. The annular preventers are able to seal around several size of drill pipe/drill collar, work string, wireline, tubing, etc. There are some models which can utilize wellbore pressure to provide additional sealing capability.

The annular preventer consists of a body, a cap, a piston and a rubber packing element. The illustration below demonstrates the drawing of an annular preventer.

How the annular preventers work?

Close – When the hydraulic oil is pumped into the extend port, the element inside will be lifted and squeezed the pipe/tubular.

 

Open – On the other hand, if the hydraulic fluid is pumped into the retract port, the element will be pushed down resulting in releasing the tubular.

The following videos will help you understand how the annular preventer work.

 

 

Nowadays, there are several manufactures providing this equipment such as Hydril, NOV (Shaffer) and Cameron. The models available in the market based on the manufactures are listed below:

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BOP Stack Organization and BOP Stack Arrangement

Blow Out Preventor (BOP) is a very important part of well control equipment and the first thing which we would like to discuss in this article is the BOP stack organization. The BOP stack can be configured in various configurations which must be suitable for the operation.

API has the recommended component codes for BOP as listed below:

A = Annular Preventer

G = Rotating Head

R = single ram type preventer with one set of rams, blind or pipe.

Rd = double ram type preventer with two sets of rams, blind or pipe.

Rt = triple ram type preventer with three sets of rams, blind or pipe.

CH = high remotely operated connector attaching well head or preventers

CL = low pressure remotely operated connector attaching; the marine riser to the BOP

S = spool with side outlet for choke and kill lines

M = 1000 psi

How can I know the BOP configuration and rating from the codes?

When you see the code, you need to read upwards from the bottom of BOP stack. Let’s take a look at the following example:

15M 13-5/8” – RSRRA

This BOP stacks has pressure rating of 15,000 psi with a bore size of 13-5/8” inch. There are following BOP component from bottom to top

Rams – Spool – Rams – Rams – Annular ( see the figure below)

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