Calculate Cement (Oil Well Cement) Volume Required

Cement volume calculation is based on annular capacity multiplied by length of cement as per cement program. This topic will demonstrate you how to determine cement volume as per specification and displace volume. After reading and understanding the concept, you will be able to apply to your cement job.

The knowledge required: annular capacity and inner capacity of cylindical object

 

Well information:

Well is drilled with 8.5 inch bit to 9,015 MD/8,505 TVD with oil based mud (9.5 ppg). Estimated hole sized based on an open hole log is 8.6 inch.

Previous casing size is 9-5/8” and its shoe is at 6,500 MD/5000’TVD.

Plan to run 7” casing and planned shoe depth at 9,000’MD/8,500’TVD.

There is one float collar at 8960’MD/8470’ TVD.

Top of cement is 2000 ft above 9-5/8” casing.

Spacer volume is from top of cement to surface.

Casing information

7” casing ID = 6.185”

9-5/8” casing ID = 8.85”

Use hole size measured from the open hole log to determine cement volume.

The well schematic should look like this.

 

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Cement Calculation Overview and Basic Terms that People Should Know

Cement slurry calculation (volume, density, yield) are quite simple and the basic behind is mass balance calculation. Cement calculation for common liquid and/or solid additive is pretty easy to understand. However, complex cement slurry as foam cement is almost not possible to do it by hand due to its complexity and for this case, you might need service company cement program to solve the problem. In this blog, I will write articles showing the cement calculation of common liquid and/or solid additive which you almost see every cement job on the rig.

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Pressure Profile of Drillpipe and Casing Pressure while killing a well with wait and weight method

This topic will cover about pressure profile both drill pipe and casing pressure while kill a well with wait and weight method.

 

Drill Pipe Pressure

Firstly, we will take a look at the drillpipe pressure. When kill weight mud is displaced in the well, drill pipe pressure drops as per the drill pipe schedule. Once kill weight mud is to the bit, drill pipe pressure is maintained until the well is killed. A pressure profile will look like the following chart.

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Drill Pipe Pressure Schedule Calculation for Wait and Weight Well Control Method

This example demonstrates how to determine drill pipe pressure schedule for wait and weight method.

 

Well Information

Current mud weight = 9.5 ppg

Pump output = 0.1 bbl/stroke

Well depth = 9000’MD/9000’TVD

Drill string capacity = 0.0178 bbl/ft

Surface line volume = 15 bbl.

Shut in casing pressure = 700 psi

Shut in drill pipe pressure = 500 psi

ICP = 1600 psi at 30 spm as kill rate

Please follow steps below to determine the drill pipe pressure schedule (step down chart).

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How wait and weight method controls bottom hole pressure

This topic will explain you how wait and weight well control controls bottom pressure constant. There are 2 steps that must be took into consideration separately. The first one is when kill weight mud is displaced to the bit and the second one is when the kill weight mud from bit to surface.

 

1) Displace kill weight mud to the bit

Once kill weight mud is mixed and displaced into drill pipe, drill pipe pressure will be decreased due to increasing in hydrostatic pressure. In order to control bottom hole pressure, a drill pipe pressure schedule must be developed and followed until kill mud weight to the bit.

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