Category Archives: Stuck Pipe

Stuck Pipe Summary

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I have posted several stuck pipe articles and I would like to summarize all articles in one page so you can use it for future reference.

Stuck pipe categories

There are 3 categories of stuck pipes as follows:

1. Packing off and bridging: There are seven cases in this category.

• Cutting settling in near well bore wells and cutting setting in deviated wells

• Shale instability

• Unconsolidated formations

• Fractured formations

• Soft cement

• Cement Blocks

• Junk

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Ledges Cause Stuck Pipe

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Ledges are occurred while drilling in sequential formations which have soft, hard formations, and naturally fractured formations. Stabilizers in BHA and tool joint easily wear soft formations and naturally fractured formations, however, the hard formations are still in gauge (hole size not change). If there are a lot of ledges in the wellbore, the drillstring can get stuck under ledges.

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How to Identify Stuck Pipe Mechanism

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When a stuck pipe situation  happens, personnel on the rig must correctly identify a stuck pipe mechanism.

Why is it so important to determine the mechanism of stuck pipe?

If you know the cause of stuck pipe, you will be able to free your pipe correctly. However, if you cannot correctly identify a root cause of stuck pipe, your drill string may be in the hole forever!!!

Many people in the oil field, including me, use the guidelines from the famous stuck pipe prevention book, named “TRUE,” which belongs to Amoco. It is extremely useful and so easy to understand.

This is the stuck pipe table.

How can you use the table?

  1. Select the situations that you see and circle all the figures in the same row.
  2. Add all figures for each column
  3. The highest score indicates the stuck pipe mechanism

Let’s see the example

Pipe motion prior to sticking? – The pip can be moved down before sticking = Move down (1, 0, 2)

Pipe motion after sticking? – The pipe has restriction while moving down= Down Restricted (1, 0, 2)

Pipe rotation after sticking? – The pipe can be rotated freely after sticking = Rotate Free (0, 0, 2)

Circulating pressure after sticking? – The circulation can be done without any pressure changes = Circulation Free (0, 2, 2)

Total score = (2,2,8)

The highest score is wellbore geometry; therefore, the most likely possible mechanism of stuck pipe is wellbore geometry.

Drilling formulas Stuck Pipe Prevention Book => Stuck Pipe Prevention Book  Stuck Pipe Prevention Book

How to Free Stuck Pipe Caused by Pack off / Bridging

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If you already know that the stuck pipe is caused by wellbore geometry, the following instructions are guidelines on how to free the stuck drill string.

 

What should you do to free the stuck pipe caused by Pack off / Bridging?

  • Circulate with low flow rate (300 – 400 psi pumping pressure). It is very important to apply low flow rate because if high flow rate is applied, the stuck situation becomes worse.
  • If the drill string gets stuck while moving up or with the string in static condition, jar down with maximum trip load and torque can be applied into drill string while jarring down. DO NOT JAR UP. Be cautious while applying torque, do not exceed make up torque.
  • On the other hand, if the drill string gets stuck while moving down, jar up with maximum trip load. DO NOT apply torque in the drill string while jarring up.
  • To free the string, jarring operation may take a long time (10 hours +) so please be patient.

What should you do after the string becomes free?

  • Increase flow rate and circulate to clean wellbore at maximum allowable flow rate. Flow rate must be more than cutting slip velocity in order to transport cuttings effectively.
  • Reciprocate and rotate while circulating to improve hole cleaning ability. Work the drill string with full stand if possible.
  • Ensure that the wellbore is clean prior to continuing the operation. You can see from the sale shaker whether the hole is clean or not.
  • Sweep may be utilized to improve hole cleaning.
  • Back ream or make a short trip through the area where it caused the stuck pipe issue.

Drilling formulas Stuck Pipe Prevention Book => Stuck Pipe Prevention Book  Stuck Pipe Prevention Book

How To Free Stuck Pipe Caused By Differential Sticking

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These following guidelines help you free stuck drill string caused by differential sticking.

 

The first action that you should do to free the stuck pipe caused by differential sticking.

  • Apply maximum flow rate as much as you can. High flow rate hopefully can wash the contact area so the effect of differential stuck is reduced.
  • Apply maximum allowable torque in the drill string and work down torque to the stuck depth. Torque in the string will improve chances of freeing the pipe.
  • Slack off weight of string to maximum sit down weight.
  • Jar down with maximum trip load. Torque may be applied by jarring down with caution. The chance of freeing the pipe by jarring down is more than jarring up. Please be patient when a hydraulic jar trips because it may take around 5 minutes each circle.

The secondary action to free the pipe that you may try

  • Reduce hydrostatic pressure by pumping low weight mud/pill. You must ensure that overall hydrostatic pressure is still able to control reservoir fluid to accidentally come into the wellbore.
  • Continue jarring down with maximum trip load and apply torque into drill string.
  • It may take a long time to free the pipe; therefore, personnel must be patient.

What should you do after the string becomes free?

  • Circulate at maximum allowable flow rate. Flow rate must be more than cutting slip velocity in order to transport cuttings effectively.
  • Reciprocate and work pipe while cleaning the hole. Ensure that you can work pipe with full stand or joint while circulating.
  • Condition mud prior to drilling ahead because if you still drill with poor mud properties, the differential sticking will be re-occurred.

Drilling formulas Stuck Pipe Prevention Book => Stuck Pipe Prevention Book  Stuck Pipe Prevention Book