Ton-Miles for Setting Casing


For the setting casing operation, the ton-miles calculation of this operation is similar to round trip ton-miles calculation. Nevertheless, buoyed weight of the casing will be used into calculation instead of buoyed weight of drill pipe and with the result will be multiplied by 0.5, because setting casing is just only one-way operation (1/2 round trip).

Ton-miles for setting casing can be determined from the following formula:

Tc = {Wp x D x (Lcs + D) + D x Wb} x 0.5 ÷ (5280 x 2000)

Where; Tc = ton-miles setting casing
Wp = buoyed weight of casing in lb/ft
Lcs = length of one joint of casing in ft
Wb = weight of travelling block assembly in lb
D = depth of casing in ft
2000 = number of pounds in one ton
5280 = number of feet in one mile

Example: Ton-Miles for Setting Casing

Mud weight = 10.0 ppg
Casing weight = 25.0 lb/ft
Depth of casing = 5200 ft
Travelling block assembly = 95,000 lb
Length of one joint of casing = 42 ft

Solution:

a) Buoyancy factor:
BF = (65.5 – 10.0) ÷ 65.5
BF = 0.8473

b) Buoyed weight of casing in mud, lb/ft (Wp):
Wp = 25.0 lb/ft x 0.8473
Wp = 21.18 lb/ft

c) Casing ton-miles
Tc = {21.18 x 5,200 x (42 + 5,200) + 5,200 x 95,000} x 0.5 ÷ (5280 x 2000)
Tc = 50.73 tone-miles

Ton-Mile (TM) for Setting Casing Calculation Sheet

Ref book: Formulas and Calculations for Drilling, Production and Workover, Second Edition

Ton-miles for coring operation

For coring operation, the ton-miles calculation is also expressed in terms of work in round trip ton-miles. In order to determine the coring ton-miles, you need to figure out ton-miles for one round trip at the depth where coring stopped minus ton-miles for one round trip at the depth where coring began and the multiplied that value by 2.

The formula for calculating ton-mile for coring operation is shown below;

Tc = 2 x (T4 – T3)

Where;

Tc = ton-miles for coring operation
T4 = ton-miles for one round trip at depth where coring operation stopped before coming out of hole
T3 = ton-miles for one round trip at depth where coring get started

Example – Please determine coring ton-mils from 8000 ft to 8050 ft.

Ton-miles @ 8050 ft (end of coring operation) = 200
Ton-miles for trip @ 8000 ft (start of coring operation) = 190

Tc = 2 x (T4 – T3)
Tc = 2 x (200 – 190)
Tc = 20 ton-miles



Ton-Mile (TM) for Coring Operation Calculation Sheet

Ref book: Formulas and Calculations for Drilling, Production and Workover, Second Edition

Drilling or Connection Ton-Miles

Drilling or Connection ton-miles is  ton-miles of work in drilling operations. These are the actual ton-miles of work in drilling down the length of a section of drill pipe, usually around +/- 31 ft, plus picking up, connecting, and starting to drill again. In order to figure out connection or drilling ton-miles, it takes 3 times of ton-miles for current round trip minus ton-miles for previous round trip. The formula for calculating drilling ton mile is listed below;

Td = 3 x (T2 – T1)
Where;
Td = Ton-miles for drilling
T2 = Ton-miles for one round trip of last depth before coming out of hole.
T1 = Ton-miles for one round trip of first depth that drilling is started.

Example;
Please determine drilling tome-miles from 8000 ft to 9000 ft.
Ton-miles for trip @ 9000 ft = 230
Ton-miles for trip @ 8000 ft = 195
Td = 3 x (T2 – T1)
Td = 3 x (230 – 195)
Td = 3 x 35
Td = 105 ton-miles
Download the Excel sheet for calculating drilling or connection ton-mile.

Ref book: Formulas and Calculations for Drilling, Production and Workover, Second Edition

Round trip ton-miles Calculation

All types of ton-mile service should be calculated and recorded in order to obtain a true picture of the total service received from the rotary drilling line. There are several types of ton miles as follows;

1. Round trip ton-miles
2. Drilling or “connection” ton-miles
3. Coring ton-miles
4. Ton-miles setting casing
5. Short-trip ton-miles

For this time, I will show how to calculate round trip ton-mile.

Round Trip Ton-Miles Calculation

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The formula for round trip ton-miles is listed below;

RTTM = (Wp x D x (Lp + D) + (2 x D) x (2 x Wb + Wc)) ÷ (5280 x 2000)

where
RTTM = Round Trip Ton-Miles
Wp = buoyed weight of drill pipe in lb/ft
D = hole measured depth in ft
Lp = Average length per stand of drill pipe in ft
Wb = weight of travelling block in lb
Wc = buoyed weight of BHA (drill collar + heavy weight drill pipe + BHA) in mud minus the buoyed weight of the same length of drill pipe in lb
** If you have BHA (mud motor, MWD, etc) and HWDP, you must add those weight into calculation as well not just only drill collar weight. **
2000 = number of pounds in one ton
5280 = number of feet in one mile

Note: One ton-mile equals 10,560,000 foot- pounds, and is equivalent to lifting 2,000 pounds a distance of 5,280 feet

Example: Round trip ton-miles

Mud weight = 10.0 ppg
Average length per stand = 94 ft
Drill pipe weight = 13.3 lb/ft
Hole measure depth = 5500 ft
Drill collar length = 120 ft
Drill collar weight = 85 lb/ft
HWDP length = 49 lb/ft
HWDP weight = 450 ft
BHA weight from directional driller = 8,300 lb
BHA length = 94 ft
Travelling block assembly = 95,000 lb

Solution:

a) Buoyancy factor:
BF = (65.5 – 10.0) ÷ 65.5
BF = 0.847

b) Buoyed weight of drill pipe in mud, lb/ft (Wp):
Wp = 13.3 lb/ft x 0.847
Wp = 11.27 lb/ft

c) buoyed weight of BHA (drill collar + heavy weight drill pipe + BHA) in mud minus the buoyed weight of the same length of drill pipe in lb (Wc):

Wc = {[(120×85) + (49×450) + (8300)] x 0.847} – [(120+450+94) x13.3x 0.847]
Wc = 26,866 lb

Round trip ton-miles = [(11.27 x 5500 x (94+ 5500)) + (2 x 5500) x (2 x 95000 + 26,866)] ÷ (5280 x 2000)
RTTM = 258.75 ton-mile

Please find the excel sheet for round trip ton-miles calculation via click this link.
Ref book: Formulas and Calculations for Drilling, Production and Workover, Second Edition

What is slug mud? How much volume and weight of slug mud should be?

Slug Mud: It is heavy mud which is used to push lighter mud weight down before pulling drill pipe out of hole. Slug is used when pipe became wet while pulling out of hole.

Normally, 1.5 to 2 PPG over current mud weight is a rule of thumb to decide how much weight of slug should be. For example, current mud weight is 10 PPG. Slug weight should be about 11.5 to 12 PPG.

Normally, slug is pumped to push mud down approximate 200 ft (+/2 stands) and slug volume can be calculated by applying a concept of U-tube (see a figure below)

Volume of slug can be calculated by this following equation:

This equation expresses that the higher slug volume, the deeper of dry in drill pipe is met. As per the above equation, length of dry pipe can be substituted by 200 ft.

In normal practice, slug volume pumped to clean drill pipe is around 15-25 bbl depending on drillpipe size. Moreover, it also depends on situations because sometime mud in annulus side may be heavier than measured MW due to cutting, drilling solid contaminated in mud, hence more slug volume is needed.

Ref books: 

Lapeyrouse, N.J., 2002. Formulas and calculations for drilling, production and workover, Boston: Gulf Professional publishing.

Bourgoyne, A.J.T., Chenevert , M.E. & Millheim, K.K., 1986. SPE Textbook Series, Volume 2: Applied Drilling Engineering, Society of Petroleum Engineers.

Mitchell, R.F., Miska, S. & Aadny, B.S., 2011. Fundamentals of drilling engineering, Richardson, TX: Society of Petroleum Engineers.